The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining systems. A major topic relevant to metal-cutting operations is monitoring tool wear, which affects process efficiency and product quality, and implementing automatic tool replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. Cutting force components are divided into static and dynamic components in this paper. The static components of cutting force have been used to detect flank wear and the dynamic components of cutting force have been analyzed to detect crater wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the relationships between normalized cutting forces and cutting conditions are established. According to the proposed method, the static and dynamic force components could provide the effective means to detect flank and crater wear for varying cutting conditions in turning operation.
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A Study on the Relationships Between Static/Dynamic Cutting Force Components and Tool Wear
Jae-Woong Youn, Assistant Professor,
Jae-Woong Youn, Assistant Professor
School of Automotive, Industrial, and Mechanical Engineering, Taegu University, 15 Naeri Jinryang Kyungsan, Kyungbuk 712-714, Korea
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Min-Yang Yang, Professor, Mem. ASME
Min-Yang Yang, Professor, Mem. ASME
Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong Yusong-gu, Taejon 305-701, Korea
Search for other works by this author on:
Jae-Woong Youn, Assistant Professor
School of Automotive, Industrial, and Mechanical Engineering, Taegu University, 15 Naeri Jinryang Kyungsan, Kyungbuk 712-714, Korea
Min-Yang Yang, Professor, Mem. ASME
Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong Yusong-gu, Taejon 305-701, Korea
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received October 1998; revised August 2000. Associate Editor: M. A. Elbestawi.
J. Manuf. Sci. Eng. May 2001, 123(2): 196-205 (10 pages)
Published Online: August 1, 2000
Article history
Received:
October 1, 1998
Revised:
August 1, 2000
Citation
Youn, J., and Yang, M. (August 1, 2000). "A Study on the Relationships Between Static/Dynamic Cutting Force Components and Tool Wear ." ASME. J. Manuf. Sci. Eng. May 2001; 123(2): 196–205. https://doi.org/10.1115/1.1362321
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