Results of grinding zirconia using wheels with fine grain size SiC and dense vitreous bond are presented. Wheel wear results demonstrated that this type of SiC wheel could grind fully and partially stabilized zirconia (PSZ) very effectively. X-ray diffraction was used to analyze the percentage of monoclinic phase in the PSZ base material, ground surface, and debris. As expected, due to the stress- and temperature-induced phase transformation during grinding, the percentage of monoclinic phase on the ground surface was increased relative to the base material. However, X-ray diffraction showed no monoclinic phase in the PSZ debris. This suggests that, during grinding, the low thermal conductivity of zirconia and SiC, compared to that of diamond, facilitates heat retention in the chip and softens the work-material. This makes the efficient grinding of PSZ possible. Grinding temperature measurement results supported this hypothesis.
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Technical Papers
Cost-Effective Grinding of Zirconia Using the Dense Vitreous Bond Silicon Carbide Wheel
Albert J. Shih,
Albert J. Shih
Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109
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Ronald O. Scattergood,
Ronald O. Scattergood
Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27695
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Adam C. Curry,
Adam C. Curry
Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC 27695
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Thomas M. Yonushonis,
Thomas M. Yonushonis
Cummins Technical Center, Columbus, IN 47202
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Darryl J. Gust,
Darryl J. Gust
Cummins Technical Center, Columbus, IN 47202
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Marion B. Grant,
Marion B. Grant
Cummins Technical Center, Columbus, IN 47202
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Samuel B. McSpadden,
Samuel B. McSpadden
High Temperature Materials Laboratory, Oak Ridge National Laboratory, Oak Ridge, TN 37831
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Thomas R. Watkins
Thomas R. Watkins
High Temperature Materials Laboratory, Oak Ridge National Laboratory, Oak Ridge, TN 37831
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Albert J. Shih
Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109
Ronald O. Scattergood
Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27695
Adam C. Curry
Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC 27695
Thomas M. Yonushonis
Cummins Technical Center, Columbus, IN 47202
Darryl J. Gust
Cummins Technical Center, Columbus, IN 47202
Marion B. Grant
Cummins Technical Center, Columbus, IN 47202
Samuel B. McSpadden
High Temperature Materials Laboratory, Oak Ridge National Laboratory, Oak Ridge, TN 37831
Thomas R. Watkins
High Temperature Materials Laboratory, Oak Ridge National Laboratory, Oak Ridge, TN 37831
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received June 2002; revised November 2002. Associate Editor: T. Kurfess.
J. Manuf. Sci. Eng. May 2003, 125(2): 297-303 (7 pages)
Published Online: April 15, 2003
Article history
Received:
June 1, 2002
Revised:
November 1, 2002
Online:
April 15, 2003
Citation
Shih, A. J., Scattergood, R. O., Curry, A. C., Yonushonis , T. M., Gust , D. J., Grant, M. B., McSpadden , S. B., and Watkins, T. R. (April 15, 2003). "Cost-Effective Grinding of Zirconia Using the Dense Vitreous Bond Silicon Carbide Wheel ." ASME. J. Manuf. Sci. Eng. May 2003; 125(2): 297–303. https://doi.org/10.1115/1.1559167
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