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Journal Articles

Force-Induced Deformation Mechanism for Cylindrical Shell Thin-Walled Parts Milling With Ice Supporting: Modeling and Prediction

Haibo Liu, Lingqi Zeng, Chengxin Wang, Lingsheng Han, Pengchao Li, Yongqing Wang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2024, 146(4): 041002.
Paper No: MANU-23-1481
https://doi.org/10.1115/1.4064625
Published Online: February 26, 2024
View Article titled, Force-Induced Deformation Mechanism for Cylindrical Shell Thin-Walled Parts Milling With Ice Supporting: Modeling and Prediction
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Topics: Deformation, Ice, Milling, Pipes, Modeling, Displacement, Machining, Cutting, Deflection
Journal Articles

A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece

Kazuki Kaneko, Jun Shimizu, Keiichi Shirase
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011005.
Paper No: MANU-22-1321
https://doi.org/10.1115/1.4055794
Published Online: October 13, 2022
View Article titled, A Voxel-Based End Milling Simulation Method to Analyze the Elastic Deformation of a Workpiece
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Topics: Cutting, Deformation, Milling, Simulation, Stiffness, Finite element methods, Deflection, Finite element model
Journal Articles

An Explicit Coupling Model for Accurate Prediction of Force-Induced Deflection in Thin-Walled Workpiece Milling

Da-Ming Shi, Tao Huang, Xiao-Ming Zhang, Han Ding
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081005.
Paper No: MANU-21-1521
https://doi.org/10.1115/1.4053682
Published Online: February 16, 2022
View Article titled, An Explicit Coupling Model for Accurate Prediction of Force-Induced Deflection in Thin-Walled Workpiece Milling
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Topics: Cutting, Deflection, Errors, Milling, Simulation, Vibration, Fourier series, Calibration, Solid-liquid equilibrium
Journal Articles

Rigidity Regulation Approach for Geometric Tolerance Optimization in End Milling of Thin-Walled Components

Ankit Agarwal, K. A. Desai
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2021, 143(11): 111006.
Paper No: MANU-20-1704
https://doi.org/10.1115/1.4051008
Published Online: June 11, 2021
View Article titled, Rigidity Regulation Approach for Geometric Tolerance Optimization in End Milling of Thin-Walled Components
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Topics: Algorithms, Cutting, Deflection, Geometry, Milling, Stiffness, Machining
Journal Articles

A Comprehensive Micro-Milling Force Model for a Low-Stiffness Machining System

Da Qu, Bo Wang, Yuan Gao, Huajun Cao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2021, 143(11): 111004.
Paper No: MANU-20-1652
https://doi.org/10.1115/1.4051005
Published Online: June 10, 2021
View Article titled, A Comprehensive Micro-Milling Force Model for a Low-Stiffness Machining System
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Topics: Deflection, Micromilling, Cutting
Journal Articles

Minimizing Flute Engagement to Adjust Tool Orientation for Reducing Surface Errors in Five-Axis Ball End Milling Operations

M. Habibi, Z. M. Kilic, Y. Altintas
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2021, 143(2): 021009.
Paper No: MANU-20-1259
https://doi.org/10.1115/1.4048267
Published Online: October 9, 2020
View Article titled, Minimizing Flute Engagement to Adjust Tool Orientation for Reducing Surface Errors in Five-Axis Ball End Milling Operations
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Topics: Cutting, Errors, Milling, Optimization, Machining, Deflection
Journal Articles

Model-Based Dynamic Calibration of a Multi-Actuator Gap Leveler for Heavy Plates

Robert Brauneis, Andreas Steinboeck, Martin Jochum, Andreas Kugi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2020, 142(7): 071007.
Paper No: MANU-19-1569
https://doi.org/10.1115/1.4046830
Published Online: May 8, 2020
View Article titled, Model-Based Dynamic Calibration of a Multi-Actuator Gap Leveler for Heavy Plates
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Topics: Calibration, Plates (structures), Deflection, Machinery, Thread
Journal Articles

Modification of Tool Orientation and Position to Compensate Tool and Part Deflections in Five-Axis Ball End Milling Operations

M. Habibi, O. Tuysuz, Y. Altintas
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. March 2019, 141(3): 031004.
Paper No: MANU-18-1214
https://doi.org/10.1115/1.4042019
Published Online: January 17, 2019
View Article titled, Modification of Tool Orientation and Position to Compensate Tool and Part Deflections in Five-Axis Ball End Milling Operations
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Topics: Cutting, Deflection, Errors, Milling, Blades, Optimization
Journal Articles

Prediction Algorithm for WEDM Arced Path Errors Based on Spark Variable Gap and Nonuniform Spark Distribution Models

Hamid Abyar, Amir Abdullah, Abdolhamid Akbarzadeh
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. January 2019, 141(1): 011011.
Paper No: MANU-18-1325
https://doi.org/10.1115/1.4041779
Published Online: November 26, 2018
View Article titled, Prediction Algorithm for WEDM Arced Path Errors Based on Spark Variable Gap and Nonuniform Spark Distribution Models
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Topics: Errors, Machining, Wire, Algorithms, Deflection
Journal Articles

Virtual Model of Gear Shaping—Part II: Elastic Deformations and Virtual Gear Metrology

Andrew Katz, Kaan Erkorkmaz, Fathy Ismail
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. July 2018, 140(7): 071008.
Paper No: MANU-17-1484
https://doi.org/10.1115/1.4039651
Published Online: April 16, 2018
View Article titled, Virtual Model of Gear Shaping—Part II: Elastic Deformations and Virtual Gear Metrology
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Topics: Cutting, Deflection, Gears, Metrology, Errors, Stiffness, Deformation, Machining
Journal Articles

Mechanics-Based Integrated Product and Process Design for Incremental Forming

Rakesh Lingam, Ankush Bansal, Om Prakash, N. Venkata Reddy
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. February 2018, 140(2): 021016.
Paper No: MANU-17-1297
https://doi.org/10.1115/1.4038600
Published Online: January 3, 2018
View Article titled, Mechanics-Based Integrated Product and Process Design for Incremental Forming
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Topics: Deflection, Geometry, Displacement, Errors, Springs, Finite element analysis
Journal Articles

On the Role of Different Strain Components, Material Plasticity, and Edge Effects When Predicting Machining-Induced Residual Stresses Using Finite Element Modeling

Mohamed N. A. Nasr
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. July 2017, 139(7): 071014.
Paper No: MANU-16-1388
https://doi.org/10.1115/1.4036122
Published Online: April 12, 2017
View Article titled, On the Role of Different Strain Components, Material Plasticity, and Edge Effects When Predicting Machining-Induced Residual Stresses Using Finite Element Modeling
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Topics: Cutting, Deflection, Finite element analysis, Finite element model, Machining, Modeling, Plasticity, Relaxation (Physics), Residual stresses, Stress
Journal Articles

Shape Prediction for Laser Peen Forming of Fiber Metal Laminates by Experimentally Determined Eigenstrain

Zhengyu Zhang, Yongxiang Hu, Zhenqiang Yao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2017, 139(4): 041004.
Paper No: MANU-16-1251
https://doi.org/10.1115/1.4034891
Published Online: October 18, 2016
View Article titled, Shape Prediction for Laser Peen Forming of Fiber Metal Laminates by Experimentally Determined Eigenstrain
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Topics: Deformation, Fibers, Laminates, Lasers, Metals, Modeling, Shapes, Deflection
Journal Articles

Loading–Unloading Cycles of Three-Dimensional-Printed Built Bimaterial Structures With Ceramic and Elastomer

Yi-Tang Kao, Ying Zhang, Jyhwen Wang, Bruce L. Tai
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2017, 139(4): 041006.
Paper No: MANU-16-1448
https://doi.org/10.1115/1.4034668
Published Online: October 18, 2016
View Article titled, Loading–Unloading Cycles of Three-Dimensional-Printed Built Bimaterial Structures With Ceramic and Elastomer
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Topics: Ceramics, Cycles, Deflection, Elastomers, Stiffness, Silicones, Deformation, Brittleness
Journal Articles

Deflection Compensations for Tool Path to Enhance Accuracy During Double-Sided Incremental Forming

Lingam Rakesh, Srivastava Amit, N. V. Reddy
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. September 2016, 138(9): 091008.
Paper No: MANU-15-1582
https://doi.org/10.1115/1.4033956
Published Online: July 19, 2016
View Article titled, Deflection Compensations for Tool Path to Enhance Accuracy During Double-Sided Incremental Forming
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Topics: Deflection, Geometry
Journal Articles

Tool Deflection Error of Three-Axis Computer Numerical Control Milling Machines, Monitoring and Minimizing by a Virtual Machining System

Mohsen Soori, Behrooz Arezoo, Mohsen Habibi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. August 2016, 138(8): 081005.
Paper No: MANU-15-1465
https://doi.org/10.1115/1.4032393
Published Online: March 28, 2016
View Article titled, Tool Deflection Error of Three-Axis Computer Numerical Control Milling Machines, Monitoring and Minimizing by a Virtual Machining System
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Topics: Cutting, Deflection, Errors, Machining, Optimization, Computer software, Genetic algorithms
Journal Articles

Estimation of Cutter Deflection Based on Study of Cutting Force and Static Flexibility

Xianyin Duan, Fangyu Peng, Rong Yan, Zerun Zhu, Kai Huang, Bin Li
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. April 2016, 138(4): 041001.
Paper No: MANU-14-1327
https://doi.org/10.1115/1.4031678
Published Online: October 27, 2015
View Article titled, Estimation of Cutter Deflection Based on Study of Cutting Force and Static Flexibility
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Topics: Calibration, Cutting, Deflection, Modeling, Cutting tools, Machining
Journal Articles

Arc Interruptions in Tandem Pulsed Gas Metal Arc Welding

Ruham Pablo Reis, Daniel Souza, Demostenes Ferreira Filho
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. February 2015, 137(1): 011004.
Paper No: MANU-13-1259
https://doi.org/10.1115/1.4028681
Published Online: February 1, 2015
View Article titled, Arc Interruptions in Tandem Pulsed Gas Metal Arc Welding
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Topics: Gas metal arc welding, Gas tungsten arc welding, Welding, Deflection
Journal Articles

Adaptive Robust Control of Circular Machining Contour Error Using Global Task Coordinate Frame

Tyler A. Davis, Yung C. Shin, Bin Yao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. February 2015, 137(1): 014501.
Paper No: MANU-13-1068
https://doi.org/10.1115/1.4028634
Published Online: February 1, 2015
View Article titled, Adaptive Robust Control of Circular Machining Contour Error Using Global Task Coordinate Frame
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Topics: Cutting, Deflection, Design, Errors, Machining, Robust control, Control equipment
Journal Articles

Design and Manufacture of Injection Mold Inserts Using Electron Beam Melting

Arif Rochman, Althea Kate Borg
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. December 2014, 136(6): 061011.
Paper No: MANU-14-1190
https://doi.org/10.1115/1.4028541
Published Online: October 24, 2014
View Article titled, Design and Manufacture of Injection Mold Inserts Using Electron Beam Melting
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Topics: Cooling, Design, Injection molding, Cathode ray oscilloscopes, Electron beams, Cavities, Melting, Deflection